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Cryogenic Technology Development

Cryogenic Technology Development
Overview

The CTD section is involved in the development of helium refrigerator-cum-liquefier (HRL) plant and its components. Its target is to develop HRL plant with complexity and reliability needed for superconducting fusion machines. HRL plant involves development of different systems, subsystems and components. HRL plant has mainly 4 systems: 1) Helium Compressor and oil removal system (CORS), 2) Cold box system, 3) instrumentation, controls and data acquisition system and 4) Utilities system. This section involves in the development of various cryogenic technologies from component level up to plant integration level with comprehensive testing. This development activity has three main experimental systems: Helium CORS, Cold Box system and Cryogenic Heat Exchanger Test bed. In Mar-2023, the indigenously developed HRL plant, having about 90% indigenous content, was tested in 3 modes of operations for cooling power: 200 W at 4.5 K, 600 W at 18 K and 80 ltr/hr liquefaction rate at 4.5 K. This section is continuing its effort to make HRL plant fully indigenous with higher cooling capacity.

Developed systems with subsystem and components:

a) Cold Box System: Plate-fin Heat exchangers, Helium turbines, Cryogenic valves, Helium gas purifier

b) Helium CORS: Secondary oil removal sub-system and warm gas management sub-system

c) Instruments, controls and data acquisition system

d) Heat Exchanger Test beds: Vacuum chamber with heat exchangers, helium circulator, etc.

Cryogenic Technology Development
Experiments
1.Heat Exchanger test beds

All heat exchangers (HEX) developed indigenously have been tested using 80 K helium circulation system (He flow up to ~25 g/s and pressure up to ~16 bar) developed indigenously by this section. In the test bed, Helium to Helium HEX is maintained at 300 K at one end and ~80 K at other end. This has been further upgraded to 65 K pressurized helium circulation system. It can be used to test thermos-hydraulic performance of cryogenic heat exchangers and also cryogenic prototype components of HRL plant.


2.Cold Box system of HRL plant

Cold Box of the HRL plant has all critical components made indigenously except helium turbines, cryogenic control valves and few cryogenic temp. sensors. This cold Box is used as a test bed to find cooling performance of the helium plant as a whole, performance of individual turbines and heat exchangers with integrated system using different helium flow rates at different pressure.


3.Helium Compressor and Oil Removal system of HRL plant

Helium Compressor and Oil Removal system (CORS) has been developed indigenously by converting open-loop oil-injected air screw compressor, which has been used to operate the helium cold box and produced liquid helium. This developed CORS is being used to test and improve the performance of oil removal system, warm gas management system for HRL plant.

Head Details

Ananta Kumar Sahu

Ananta Kumar Sahu

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SO-H
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Team Members

Ananta Kumar Sahu

Ananta Kumar Sahu

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Scientific Officer - H
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Haresh J. DAVE

Haresh J. DAVE

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Scientific Officer - H
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Prashant Singh

Prashant Singh

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Scientific Officer - G
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Priyanka Brahmbhatt

Priyanka Brahmbhatt

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Scientific Officer - E
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Hiteshkumar R Kavad

Hiteshkumar R Kavad

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Scientific Officer - E
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Nawratan Kumar

Nawratan Kumar

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Scientific Officer - D
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Rachamalla Geeth Raj

Rachamalla Geeth Raj

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Technical Officer - C
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Rajnikant Pragjibhai Bhatasana.

Rajnikant Pragjibhai Bhatasana.

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Scientific Assistant-D
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Omkar Rajendra Chandratre.

Omkar Rajendra Chandratre.

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Scientific Assistant-D
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Ashutosh Pandey.

Ashutosh Pandey.

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Scientific Assistant-B
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Balaram Ashok Mohanty.

Balaram Ashok Mohanty.

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Technical officer -C
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Prashanth Guguloth.

Prashanth Guguloth.

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Scientific Assistant-B
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Mithun Kumar.

Mithun Kumar.

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Scientific Assistant-B
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Jatinkumar Patel

Jatinkumar Patel

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Scientific Officer-G
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Last Updated: 19-Jun-2026 03:37 PM